Abadibanisi abasebenzayo bachaza igumbi labo le-welding yephupha kunye neyunithi yokwandisa ukusebenza kakuhle, kubandakanya izixhobo ezizithandayo, uyilo olufanelekileyo, iimpawu zokhuseleko kunye nezixhobo eziluncedo. Getty Imifanekiso
Sibuze umshicileli osemsebenzini: “Ukuze ukwandise ukusebenza kakuhle, leliphi igumbi lakho elifanelekileyo lokuwelda? Zeziphi izixhobo, uyilo kunye nefenitshala ezinokukunceda wenze umsebenzi wakho ucule? Ngaba usifumene isixhobo okanye isixhobo ocinga ukuba sixabisekile?”
Impendulo yethu yokuqala yavela kuJim Mosman, owabhala ikholamu ye-WELDER "I-Jim's Cover Pass". Wasebenza njengomlundi kwinkampani encinci eyenza oomatshini iminyaka eli-15, waza waqalisa umsebenzi wakhe weminyaka engama-21 njengomhlohli wokuwelda kwikholeji yasekuhlaleni. Emva kokuthatha umhlala-phantsi, ngoku ungumhlohli woqeqesho lwabathengi abaphezulu eLincoln Electric, apho aqhuba khona “uqeqesho.” Isemina “yoMqeqeshi” yeyenzelwe abahlohli abasuka kwihlabathi liphela.
Igumbi lam lokuwelda elifanelekileyo okanye indawo yindibaniselwano yendawo endiyisebenzisileyo kunye nendawo esetyenziswa ngoku kwivenkile yam yasekhaya.
Ubungakanani begumbi. Indawo endiyisebenzisayo ngoku imalunga ne-15 x 15 iinyawo, kunye nezinye iinyawo ezingama-20. Vula iindawo kwaye ugcine intsimbi yeeprojekthi ezinkulu njengoko kufuneka. Inobude obuziimitha ezingama-20 ubude, kwaye ezantsi iinyawo ezisi-8 ludonga lwentsimbi engwevu oluthe tyaba olwenziwe ngamacwecwe ophahla. Benza ukuba indawo ikwazi ukumelana nomlilo.
Isikhululo sokuthengisa i-Soldering No. Yi 4 fithi x 4 fithi x 30 intshi ukuphakama. Umphezulu wenziwa nge ¾ intshi yepleyiti yentsimbi etyebileyo. Enye yeekona ezimbini yi-intshi ezi-2. I-Radius, ezinye iikona ezimbini zine-engile yesikwere esipheleleyo se-90 degrees. Imilenze kunye nesiseko zenziwe ngee-intshi ezi-2. Ityhubhu yesikwere, kwii-casters zokutshixa, kulula ukuhamba. Ndifake i-vise enkulu kufuphi nenye yeekona zesikwere.
No. 2 welding station. Itafile yam yesibini yi 3 square feet, 38 intshi ukuphakama, 5/8 intshi ubukhulu phezulu. Kukho i-18-intshi yepleyiti ephezulu ngasemva kule tafile, endiyisebenzisayo ukulungisa iipliers zokutshixa, i-C-clamps, kunye nemagnethi yokubeka. Ukuphakama kwale tafile kulungelelaniswa nemihlathi ye-vise kwitafile 1. Le tafile ineshelufu ephantsi eyenziwe ngetsimbi eyandisiweyo. Ndabeka isando sam setshizi, iitongi zokuwelda, iifayile, iipliers zokutshixa, iiC-clamps, iimagnethi zokubeka kunye nezinye izixhobo zesandla kule shelf ukuze ufikeleleke lula. Le theyibhile ikwanazo iicaster zokutshixa ukuze kube lula ukuhamba, kodwa ihlala yoyame eludongeni olusecaleni komthombo wam wamandla wokuwelda.
Ibhentshi yesixhobo. Le yibhentshi encinci ezinzileyo enobude obuziimitha ezi-2 x 4 iinyawo x 36 intshi ukuphakama. Isondele eludongeni ecaleni komthombo wamandla we-welding. Ineshelufu ekufutshane nasezantsi yokugcina i-electrode kunye neengcingo ze-electrode. Ikwanayo nedrowa yokugcina izinto ezityiwayo ze-GMAW welding totshi, iitotshi zokuwelda ze-GTAW, iitotshi zokuwelda zeplasma kunye neetotshi zokuwelda amadangatye. I-workbench ixhotyiswe nge-grinder yebhentshi kunye nomatshini omncinci wokugaya ibhentshi.
Kumbhali we-WELDER uJim Mosman, i-welding room layout efanelekileyo kwiiprojekthi ezincinci ziquka iibhentshi ezintathu zokusebenza kunye nodonga lwentsimbi olwenziwe ngeepaneli zentsimbi ezenziwe ngomlilo. Umfanekiso: UJim Mosman.
Ndinee-intshi ezimbini eziphathwayo 4-1/2. I-grinder (enye ene-disc yokusila kunye ne-disc e-abrasive), ii-drill ezimbini (enye i-3/8 intshi kunye ne-1/2 intshi enye), kunye ne-air die grinders ezimbini kule ndawo yokusebenza. Ndafakela intambo yombane eludongeni emva kwayo ukuze ndibize izixhobo eziphathwayo zesandla. Enye 50 phawundi. I-anvil ihlala kwi-stand.
Ibhokisi yezixhobo. Ndisebenzisa iibhokisi zezixhobo ezimbini ezinkulu ezineebhokisi eziphezulu. Zibekwe eludongeni olujongene netafile yesixhobo. Ibhokisi yezixhobo inazo zonke izixhobo zam zoomatshini, ezinje ngeentsimbi, iisokethi, iipliers, iihamile kunye needrili. Enye ibhokisi yesixhobo iqulethe izixhobo zam ezinxulumene ne-welding, ezinje ngoyilo kunye nezixhobo zokulinganisa, izixhobo ezongezelelweyo, ukusika kunye neetotshi ze-welding kunye neengcebiso, ukucola kunye neediski zesanti, kunye nezixhobo ezongezelelweyo zePPE.
Umthombo wamandla weWelding. [Ukuqonda ukuqalwa kwemithombo yamandla, nceda ufunde "Imithombo yamandla eWelding ithande ukuba lula ukuyisebenzisa."]
Izixhobo zegesi. Iisilinda ze-oxygen, i-acetylene, i-argon, kunye nomxube we-80/20 zigcinwa kwindawo yokugcina ngaphandle. I-cylinder enye yegesi yegesi nganye ekhuselayo idityaniswe kwikona yegumbi le-welding kufuphi nomthombo wamandla we-welding.
Ndigcine iifriji ezintathu. Ndisebenzisa ifriji endala enebhalbhu ye-40-watt ukugcina i-electrode yomile. Enye isetyenziselwa ukugcina ipeyinti, iacetone, ipeyinti encinci kunye neetoti zokutshiza ipeyinti ukuthintela ukuba zingachatshazelwa ngamadangatye kunye neentlantsi. Ndinayo nefriji encinci. Ndiyisebenzisela ukufaka efrijini iziselo zam.
Ngesi sixhobo kunye nendawo yegumbi le-welding, ndiyakwazi ukuphatha iiprojekthi ezincinci. Izinto ezinkulu kufuneka zigqitywe kwindawo yevenkile enkulu.
Abanye abashicileli benza amagqabaza alumkileyo malunga nendlela yokuphucula ukusebenza kwabo kunye nokwenza igumbi labo lokuwelda licule.
Naxa ndisebenzela abanye, andikhe nditsibe izixhobo. Izixhobo zomoya yiDotco kunye neDynabrade kuba zinokuphinda zakhiwe. Izixhobo zengcibi, kuba ukuba uyawaphula, ziya kutshintshwa. Iproto kunye ne-Snap-on zizixhobo ezinkulu, kodwa akukho siqinisekiso sokutshintshwa.
Ukugaya iidiski, ngokuyintloko ndisebenzisa i-TIG welding ukuze ndiqhube i-aluminium kunye nensimbi engenasici. Ke ndisebenzisa uhlobo lwe-Scotch-Brite, i-intshi ezi-2, ezityebileyo ukuya kwiidiski zokusika ezicolekileyo ezinencam ye-carbide.
Ndingumkhandi kwaye ndingumatshini wokuwelda, ngoko ke ndinebhedi ezimbini ezisongwayo. Kennedy lukhetho lwam lokuqala. Zombini zineedrowa ezintlanu, i-standpipe kunye nebhokisi ephezulu yezixhobo ezincinci zeenkcukacha.
Ukungena komoya, ibhentshi yokusebenzela esezantsi iyona nto ingcono, kodwa iyabiza. Kum, ubude betafile bungcono buyi-33 ukuya kwi-intshi ye-34. Ibhentshi yokusebenzela kufuneka ibenemingxuma eyaneleyo okanye ebekwe endaweni ukuze ikwazi ukunxibelelana namalungu ukuze adityaniswe kakuhle.
Izixhobo ezifunekayo ziquka igrinder yesandla, i-mold grinder, ibrashi yombane, ibhrashi yesandla, umpu wenaliti yepneumatic, islag hammer, i tongs welding, welding seam gauge, wrench adjustable, screwdriver, flint hammer, welding tongs, C-clamp, ngaphandle kwebhokisi Iimela kunye iilifti zepneumatic/hydraulic or wedge jacks.
Kithina, ezona mpawu zibalaseleyo zokwandisa ukusebenza kakuhle ziintambo zocweyo ze-Ethernet eziqhagamshelwe kumthombo wamandla we-welding nganye, kunye nesoftware yemveliso kunye neekhamera zeeworkshop zokubeka iliso kumsebenzi kunye nokusebenza kakuhle. Ukongeza, kunceda ukuqonda iingozi zokhuseleko emsebenzini kunye nomthombo womonakalo emsebenzini, izixhobo kunye nezixhobo.
Isikhululo sokuwelda esilungileyo sinomphezulu oqinileyo, isikrini esikhuselayo, iidrowa zokugcina izinto ezibalulekileyo, kunye namavili ukuze kube lula ukuhamba.
Igumbi lam lokuwelda elifanelekileyo liza kulungiswa ukuze licocwe ngokulula, kwaye akukho nto isezantsi inokukhubeka rhoqo. Ndifuna indawo enkulu yokubamba ukuze ndikhuphe iintlantsi zam zokusila ukuze ndiziqokelele ukuze zisetyenzwe ngokulula. Iya kuba nesicoci sokufunxa esixhonywe eludongeni ukuze ndidibanise umbhobho ukuze ndisebenzise nje umbhobho ndiwuxhome xa ndigqibile (uhlobo olufana nesicoci sendlu yonke esinamathontsi amanzi).
Ndiyathanda iintambo zokutsalela ezantsi, iireli zomoya ezinyuswe eludongeni, kunye nezibane zethiyetha ezinyuswe eludongeni ukuze ndikwazi ukunyenyisa ubunzulu kunye nombala wesibane kwindawo yomsebenzi apho ndisebenza khona. I-booth iya kuba ne-rolling entle kakhulu, i-gas-adjustable yegesi yempembelelo yesitulo sesihlalo setrekta enobunzima be-600 pounds. Umntu unokuhlala kwicasi entle yesikhumba. Iya kubandakanya i-5 x 3 iinyawo. Beka i-4 x 4 inyawo yokuzicima ipadi kumgangatho obandayo. Iphedi yokuguqa yempahla efanayo. Esona sikrini sewelding siseScreenflex. Kulula ukuzihambisa, ukufaka kunye nokuqhaqha.
Eyona ndlela ilungileyo yokukhupha umoya kunye nokukhupha endiyifumeneyo kukuqhelana nezithintelo zendawo yokubambisa umoya wokuthatha. Ezinye iindawo zokuthatha zandisa kuphela i-6 ukuya kwi-8 intshi yendawo yokubamba. Abanye banamandla ngakumbi 12 ukuya 14 intshi. Ndiyathanda ukuba indawo yam yokubambisa ingaphezulu kwendawo yokuwelda ukuze ubushushu nomsi bunyuke kwaye buhlale kude kum nomzimba wam. oogxa. Ndifuna isihluzo sibekwe ngaphandle kwesakhiwo kwaye siphathwe ngekhabhoni ukufunxa ezona zinto zingcolisekileyo. Ukuyijikelezisa kwakhona ngesihluzo se-HEPA kuthetha nje ukuba ekuhambeni kwexesha, ndiza kungcolisa ngaphakathi kwesakhiwo ngeentsimbi ezinzima okanye umsi wesinyithi ongenakubanjwa yi-HEPA.
Ndafumanisa ukuba i-Lincoln Electric ihod ye-hole yokutya egudileyo kunye nokukhanya okudibeneyo yeyona nto ilula ukuyilungisa kunye nokudibanisa kumbhobho wodonga. Ndiyayixabisa kakhulu isantya sokufunxa, ngoko ke ndiyakwazi ukuyihlengahlengisa ngokwenkqubo endiyisebenzisayo.
Uninzi lweepleyiti zoxinzelelo kunye neetafile ze-welding azikho umthamo wokuthwala umthwalo okanye ukulungiswa kokuphakama. Eyona yorhwebo off-the-shelf workbench endikhe ndayisebenzisa Miller welding itafile kunye vise kunye fixture slots. Ndinomdla kakhulu kwitafile ye-Forster octagonal, kodwa andonwabi ukuyisebenzisa. Kum, ubude obubonayo bungama-40 ukuya kuma-intshi angama-45. Ke ndiyawalding kwaye ndiyazixhasa ukuze ndikhululeke, akukho xinzelelo lwangasemva lokuwelda.
Izixhobo eziyimfuneko ziipensile ezinemigca yesilivere kunye neziphawuli zepeyinti ezicocekileyo. Zombini ii-nibs ezinkulu kunye nezincinci ezinobubanzi ziqatywe ngepeyinti ebomvu; Isando sokusika iAtlasi; iiSharpies eziluhlaza kunye namnyama; i-carbide lathe eqhagamshelwe kwisiphatho I-blade yokusika; umbhali we-carbide enesamente; ukufakelwa komgangatho wemagnethi; isixhobo sesandla esinamandla i-JointMaster, enebhola edibeneyo efakwe kwi-/off umazibuthe, esetyenziswa kunye ne-vise elungisiweyo; I-Makita yombane eguquguqukayo i-mold grinder, ithatha i-PERF i-Alloy enzima; kunye ne-Osborne ibrashi yocingo.
Izinto ezifunekayo zokhuseleko yi-TIG umnwe wokukhusela ubushushu, iiglavu ze-aluminiyam ye-Tilson ye-aluminiyam yokukhusela ubushushu, i-Jackson Balder auto-dimming helmet kunye ne-Phillips Safety Schott filter glass glass-plated fixed lens.
Yonke imisebenzi ifuna indawo ezahlukeneyo. Kweminye imisebenzi, kufuneka uphathe zonke iikiti kunye nawe; kweminye imisebenzi, udinga indawo. Ndicinga ukuba inye into enceda ngokwenene i-TIG ukuwelda kukunyathela kweenyawo ezikude. Kumsebenzi obalulekileyo, iintambo ziyinkathazo!
I-Welper YS-50 i-welding tongs inceda ukusika iingcingo kunye neekomityi ezicocekileyo. Enye into ethandwa kakhulu yi-helmet ye-welder kunye nokunikezelwa komoya omtsha, ngokukhethekileyo kwi-ESAB, i-Speedglas okanye i-Optrel.
Ndihlala ndikufumanisa kulula ukuthengisela ngaphandle elangeni kuba ndibona ngcono imiphetho yamalungu e-solder. Ke ngoko, ukukhanyisa yinxalenye ephambili kodwa engahoywanga yegumbi lokuwelda. Ukuba abashiseli abatsha abakwazi ukubona imida ye-V-groove weld joints, baya kubakhumbula. Emva kweminyaka yamava, ndafunda ukuthembela ngakumbi kwezinye iimvakalelo zam, ngoko ukukhanya akubalulekanga kangako ngoku, kodwa xa ndifunda, ukukwazi ukubona into endiyithengisayo yinto yonke.
Ziqhelanise ne-5S kwaye unciphise indawo. Ukuba kufuneka uhambe-hamba, ixesha elininzi lichithwe.
UKate Bachman ngumhleli wemagazini ye-STAMPING. Unoxanduva lomxholo wokuhlela ngokubanzi, umgangatho kunye nesikhokelo se STAMPING Journal. Kwesi sikhundla, uhlela kwaye abhale itekhnoloji, izifundo zezehlo, kunye namanqaku abonisayo; ubhala uphononongo lwenyanga; yaye ifom ize ilawule isebe elithe rhoqo lamaphephancwadi.
UBachman uneminyaka engaphezu kwama-20 yombhali kunye namava omhleli kwimveliso kunye namanye amashishini.
I-FABRICATOR yeyona magazini iphambili kuMntla Melika yokwenziwa kwesinyithi kunye neshishini lokuvelisa. Eli phephancwadi libonelela ngeendaba, amanqaku ezobugcisa kunye nembali yamatyala, okwenza abavelisi benze imisebenzi yabo ngokufanelekileyo. Abavelisi bebesebenzela ishishini ukusukela ngo-1970.
Ngoku unokufikelela ngokupheleleyo kuguqulelo lwedijithali lwe-FABRICATOR kwaye ufikelele ngokulula kwizibonelelo zeshishini ezixabisekileyo.
Izibonelelo zeshishini ezixabisekileyo ngoku zinokufikelelwa ngokulula ngokufikelela ngokupheleleyo kwinguqulelo yedijithali yeThe Tube & Pipe Journal.
Yonwabela ukufikelela ngokupheleleyo kwi-digital edition ye-STAMPING Journal, ebonelela ngenkqubela phambili yetekhnoloji yamva nje, ezona ndlela zintle kunye neendaba zeshishini lentengiso yesitampu sesinyithi.
Jabulela ukufikelela okupheleleyo kuguqulelo lwedijithali lweNgxelo eyoNgezelelweyo ukuze ufunde indlela yokusebenzisa iteknoloji yokuvelisa ezongezelelweyo ukwandisa ukusebenza kakuhle kunye nokuphucula umgca ongezantsi.
Ngoku unokufikelela ngokupheleleyo kwi-digital version ye-Fabricator en Español, ukufikelela ngokulula kwizixhobo ezixabisekileyo zoshishino.
Ixesha lokuposa: Sep-09-2021